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It’s getting harder to imagine any market that isn’t benefiting from the latest developments in parts manufactured from advanced composites. “Advanced composites will arguably dominate consumer and production products, especially in the near future,” says Bert Erdel, industry consultant and executive technology advisor, Morris Group Inc. (Windsor, CT), “as they have begun to gain wide acceptance in solving energy-related issues.”

The machining challenges for two of the most advanced concepts in cutting tool materials are pretty well known. Cubic boron nitride (CBN) tools of varying designs are being used to cut hardened ferrous metals with or without interrupted cuts, as well as welded and clad metals.

Machining composites presents unique challenges compared to metals. Reinforcement fibers are abrasive, shortening tool life. The plastic matrix carries away little heat, unlike metal chips, and overheating can melt the matrix.

Advanced simulation, new toolpath techniques aid programming of highly complex machinery. CAD/CAM software developers continue to refine simulation capabilities and toolpath techniques that enable programming highly complex equipment including multiaxis and multitasking machine tools.

Composites engineers are expanding their craft to build more complex, durable parts at higher production volumes. One way they are achieving this objective is by using infusion-molding processes based on Resin Transfer Molding (RTM) and Vacuum Assisted Resin Transfer Molding (VARTM).

Northrop Grumman's SCRAM system revolutionizes additive manufacturing with integrated continuous carbon fiber for aerospace and defense. It offers cost-effective build-on-demand capabilities, streamlines certification processes, and enhances agility in responding to evolving customer needs.

They are 16 creators at heart. They are passionate about their work and how they are helping chart a new course for domestic advanced manufacturing. They are the Modern Makers.

AI and IIoT technologies are revolutionizing advanced manufacturing, tackling labor shortages, optimizing production, and reducing costs, with real-world success stories highlighting substantial improvements in efficiency and productivity.

ANCA celebrates 50 years of technological innovation. With private ownership at its core, ANCA remains at the forefront of the tool industry, poised for a future of transformative advancements under the leadership of general manager Edmund Boland.

Discover how additive manufacturing (AM) is revolutionizing the defense supply chain. Learn how 3D printing is saving costs, enhancing military readiness, and ensuring rapid parts replacement. From the battlefield to maintenance depots, AM is reshaping military logistics and boosting supply chain security.