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Carbon Composite Inspection Hits New Strides in Automation

It is no secret that composite materials are extremely attractive to the aviation and aerospace industries, where there has been a significant increase in the use of carbon fiber. What’s not to like? Carbon fiber material has a proven track record of providing superior strength with the added benefit of substantial weight savings.

Aircraft Primes: An Elite Club

Despite the industry’s growth and prosperity, the number of aircraft industry players remains relatively constant. While the industrial consolidation of the last two decades has ceased, there are few signs of significant new market players. A very broad range of factors is responsible for this stasis.

Superabrasives’ Virtues

Increased demand for economically manufacturing challenging aerospace parts faster with higher quality surface finishes is spurring on the development of new bonds and grains for grinding wheels. The latest superabrasives can be an excellent choice for aerospace manufacturers doing production grinding.

It’s Volumetric!

For aerospace part production, machine tool volumetric accuracy is vitally important. To define it, machine geometry is a function of moving a certain amount of mass along the way system. This movement of mass needs to move straight without pitch, yaw, and roll, because any variation of these three movements is amplified as you get further and further away from the machine tool’s way system.

The Quest to Maintain Consistency in AM Parts

Additive manufacturing’s (AM) benefits have long been known to the aerospace industry. Industry leaders, like Boeing, Airbus and GE, have led the charge in using the technology for production parts. They’ve figured out how to increase efficiency and enable on-demand production, while saving money, by incorporating AM into their production process.

Component Vision Check

Automated industrial vision systems have become a key component of quality conformance inspection for many industrial processes. They are used to detect defects at high rates far exceeding the capability of the human eye in industries ranging from food processing to electronics and automobile manufacturing.

ISS Takes Manufacturing to New Heights

Two entities are taking steps to form an interstellar economy with the ISS as an orbiting manufacturing hub—the Center for Advancement of Science in Space in Melbourne, FL, (managers of the ISS U.S. National Laboratory) and Made In Space, a Moffett Field, CA, firm.

Hot Techniques for Cutting High-Temperature Alloys

For Dale Mickelson, Yasda product manager at Methods Machine Tools Inc. (Sudbury, MA) and author of several books on hard milling, tackling heat-resistant superalloys (HRSAs) requires the perfect combination of machine, workholding, tooling, tool paths and coolant.

Keeping Old Planes in the Air with Laser Scanning

Your father’s Oldsmobile may be long gone but his B-52 is still pulling missions, and they haven’t built the “BUFF” (Big Ugly Fat Fellow) since 1962. The last KC-135 tanker was built in 1965. Besides aging warbirds (the average plane in the US Air Force is over 28 years old) there are hundreds of ancient civilian airliners carrying friendlier payloads everyday. The key to doing this safely is of course excellent maintenance and periodic upgrades. Laser scanning plays an essential role.

ANCA Launches New Tech Center, Provides Insight to Future of Manufacturing

ANCA Inc. opened its technical center expansion May 23-24, 2018, in Wixom, MI, hosting more than 200 customers, vendors, and community members at the event. This multi-million-dollar investment provides a larger demonstration floor, classrooms for training, and a larger machine assembly and process development area.