Bar Feeders Boost Turning Productivity March 1, 2004 One of the most cost-effective ways to obtain the benefits of automation is by adding a bar feeder to a CNC lathe or other bar machine. Costing anywhere from about $10,000 to $40,000 depending on configuration, the devices can add hours of untended operating time for part volumes of a few hundred to tens of thousands.
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How Advanced Computing Improves Machining May 3, 2021 In this podcast, Scott Walker chairman of Mitsui Seki USA and Bruce Morey Senior Technical Editor for Manufacturing Engineering magazine discuss the most important technical trend affecting machining and manufacturing today—the rapid advance of computing.
Deburring in Forming and Fabricating: Part 1 June 18, 2020 Deburring can sometimes be overlooked in production planning, but it is a critical part of forming and fabricating processes. In this podcast, part one of two, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Dr. LaRoux Gillespie, a researcher, engineer, manager, consultant, and writer with an extensive knowledge base on deburring and finishing gained from decades of both hands-on manufacturing and academic work. Dr. Gillespie is also a past president of SME. In this episode, the discussion focuses on key issues that create burrs in casting/forging/ molding, blanking and bending operations, and the basics of deburring in three key areas: burr properties, acceptable deburring, and cost effective deburring.
Tools to Reduce Time and Money December 13, 2019 Time is money and reliability is what a company’s reputation is built on. Chris Mahar, Associate Editor of Manufacturing Engineering, speaks with Mike Marr, Applications Technician at Hoffmann Group USA, about their Parabolic Performance Cutting (PPC) series and Garant Master Tap line. Discussing how manufacturers can reduce costs, provide process reliability and reduce machining times in both machining threads and 5-axis copy milling.
Going Beyond Chip Making: Saving Time November 22, 2019 Every manufacturer aims for faster, better parts. While chip making time is often the focus when it comes to time savings, Chris Mahar, Associate Editor of Manufacturing Engineering, talks with Steven Baier, Vice President of Sales for Haimer USA, about time savings that go beyond cutting time.
Orange County Choppers Creates Hydromat’s 40th Anniversary Bike on ‘American Chopper’ Show in February January 31, 2019 St. Louis-based Hydromat Inc. is celebrating its 40th anniversary (1979 -2019). As part of this celebration, the company engaged Orange County Choppers (OCC) to build a custom motorcycle to commemorate this milestone.
Bridge Tool & Die: CNC Turns ‘Feel’ Into High-Precision Carbide Grinding November 28, 2018 Glenn Bridgman describes the difference between his shop’s manual grinders and its newest state-of-the-art CNC ID/OD grinder, a Studer CT960 OD/ID from United Grinding (Miamisburg, OH), as “feel vs. facts.” Bridgman, president of Bridge Tool & Die (Buckley, MI), believes that manual grinding is a somewhat personal operation.
Testing the Metal November 27, 2018 Materials science has opened new possibilities for designers of cars, planes and other products. Metal alloys are now as precisely engineered as they are machined. The result is longer lasting, stronger parts. But with a wider selection of materials comes risk—how can you be sure that one piece of gray metal stock is different than another? Careful warehousing procedures and paperwork only go so far.
Delta Machine Co.: High Torque Retention Provides Stability for Machining Exotic Metals October 31, 2018 Titanium, stainless steel, aluminum and other super-alloys and exotic materials are on the rise for use in component manufacturing in growth industries such as aerospace, medical, and automotive.