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In what shouldn’t be too much of a surprise, challenges for advanced grinding technology from high tech industries range from handling the most difficult-to-machine materials for aerospace jet engine turbines to series production on automotive drive train lines.

Burrs, sharp edges, and rough surfaces plague even the most precise metal-cutting or forming process. Deburring and finishing can often be treated as the step-child of a manufacturing process, but its importance is growing as tolerances get tighter and precision devices become the norm.

Many precision grinding machines on the market already offer their users near-perfect tolerances, leaving one to wonder: What’s next in grinding? But tool builders still have plenty of room to add valuable new improvements, machine shop owners say.

A recent effort by the Norton Advanced Applications Engineering Group demonstrates that for difficult-to-machine materials, grinding can be an economical alternative to other machining processes.

Until the middle of 2010, first-tier subcontract machinist, JJ Churchill, could produce turbine blades only if they had their fir-tree root-forms preground elsewhere, or if they were subsequently added by another subcontractor. No longer is this the case.

In this podcast, John Derry, senior application engineer at Promess, talks to SME Media contributing editor Michael Anderson about reducing complexity in assembly equipment. Derry discusses how assembly systems may become unnecessarily complex--and how that complexity can reduce quality and increase costs. Derry goes on to describe effective ways of addressing these issues and to reduce and even eliminate unnecessary complexity.

High productivity, speed and long abrasives life are key for grinding applications in all types of materials.

Kosmo Machine Inc. provides precision machining, certified welding processes, painting and assembly operations at its facility in Richmond. To help meet its goals, CEO Mike Redden points to the company’s longstanding relationship with Mazak Corp.

All you need is a little compressed air to make manufacturing more efficient

Dive into the future of ceramic grinding with advanced rotary grinders. These automated marvels are changing the game, offering precision, efficiency, and ease of use, even for less experienced operators. Say goodbye to the challenges of grinding ceramics and hello to a more productive and accessible world.