Workholding Solutions to Reduce Costs, Increase Throughput April 24, 2018 At the Nirvana Machine Shop on planet Perfection, every workpiece is clamped to a custom-built fixture mounted on a dedicated machine tool. Each workpiece is dimensionally identical to the one before and the one after. All the fixtures are totally automatic—instantly positioning, clamping, machining, inspecting, and releasing the part with the ultimate precision.
Replaceable Tip Drills Offer Versatile Design Improvements April 24, 2018 Since their introduction about 20 years ago, replaceable-tip drills have become increasingly accurate and cost-effective alternatives to solid carbide units.
Big, Heavy, Awkward Parts Need Workholding, Too April 23, 2018 If you’ve ever seen industrial wind turbine components on the back of a flatbed truck rolling down the highway, you have a good idea of what a large, heavy, difficult-to-handle workpiece is. For example, with a single blade on the GE 1.5 mW turbine being almost as long as a football field, the entire blade assembly weighs about the same as 36 small cars.
The Basics of Live Tooling April 27, 2018 Live Tooling, as the name implies, is specifically driven by the CNC control and the turret of various spindle and powered sub-spindle configurations on CNC lathes to perform various operations while the workpiece remains in orientation to the main spindle.
New Line of Hydraulic Chuck Extensions Targets Long-Reach Applications March 2, 2018 Celebrating its 80th year, Kennametal, the Latrobe, (PA), tooling manufacturer, says it has solved the age-long problem of tool stability when drilling in deep cavities, alongside tall shoulders, and past bulky fixtures. Reaching deep inside a workpiece to drill holes can be challenging.
Rummaging in the IMTS Tool Box for Tooling Solutions September 25, 2018 One thing remains clear about IMTS 2018: Solutions to virtually every conceivable tool holding or workholding challenge could be found, if visitors to the exposition took the time to walk aisle after aisle in search the latest advanced technology, whether in the supplier’s booth or at work on machines in builder booths.
Indexable Tools Designed to Maximize Performance March 1, 2019 No one can accuse cutting tool manufacturers of not trying every possible combination of coating, substrate, material and geometry in their quest to gain a competitive edge for their customers.
Anthony Machine, Kennemetal Team Up to Reduce Setup Times March 8, 2019 Kennametal Inc. worked with Anthony Machine Inc. so the latter could reduce setup times.
When it Comes to Simulation Software, Seeing is Believing October 25, 2018 In a perfect CNC world, the first part is always a good one. There’s no need for extra blanks or barstock. Setup times are only as long as is needed to swap out a few tools and load a new program. There’s never a crash, never the need to reprogram an inefficient bit of code. The operator just pushes the green button and out pops a finished workpiece minutes or hours later.
Sorting Out the Options Leads to Successful Presetting November 2, 2018 With the number of offline and in-process toolsetting options on the rise, developing a way to efficiently utilize this technology can be confusing. Which presetter should we buy? What about the software that’s so often part of these systems—do we really need it?
